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System:
Orion Pulse 250EV - Pulse arc, pulse arc through weld and resistance welder

For the 0.013" copper tabs, the primary weld discharge is set to 33.3v energy using all selectable banks. The Standard Plus ignition sequence is used and the weld lift off delay is adjusted to 3200 microseconds.

For both types of 0.028" copper tabs, the primary weld discharge is set to 44v energy using all selectable banks. The Standard Plus ignition sequence is used and the weld lift off delay is adjusted to 3200 microseconds.

For the 0.030" coated copper tabs, the primary weld is set to 44v with only the Ultra bank selected. The agitation is set at 45v energy using all available banks, 0.5khz frequency, and 50% duty cycle. The Standard Plus ignition sequence is used with a lift-off delay of 3200 microseconds.

Even with the settings at maximum, the thickness of the material makes it challenging for the weld to penetrate fully; but we were able to attach the tabs by making a few consecutive welds over the same location. This technique introduces higher heat into the system and helps the energy penetrate more fully into the tab. We offer an Orion 1500s unit that has more available energy for this type of weld if desired.

Let us know if you have any questions.
Call or Text: +1-801-658-0015
Email: sales@SunstoneWelders.com
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