How I made my DIY circular saw crosscut jig or circular saw guide.
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To access the free project tutorial for this project and others from my channel, visit the link below:
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Materials List:
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2 x 33.7mm Diameter steel pipe 2.9mm wall thickness.
- No.1 fixed pipe-length=990mm - No.2 adjustable pipe-length =1080mm
4 x Plywood Vertical supports for the pipes-205mm H x 45mm thickness
2 x 165mm Wide-Fixed pipe supports. 2 x 155mm wide adjustable pipe supports.
Top corner chamfers ~55mm long ~45 deg angle.
1 x 16mm plywood sheet 600mm W x 990mm L
1 x 16mm plywood piece for saw stop - 400mm L x 54mm W
1 x Circular Saw 185mm blade. Steel base plate of saw 280mm L x 140mm W
2 x Steel L angles 30x30mm 358mm Long.
2 x Laminated 18mm plywood 283mm L x 105mm W
2 x Pine Stud 70mm H x 45mm W x 283mm L.
2 x Pine stud 70mm H x 45mm W x 800mm L.
2 x Pine Stud 95mm x 45mm x 600mm L.
1 x Pine Stud 70mm x 45mm x 410mm L.
2 x M8 bolts 70mm L. 2 x M8 bolts 60mm L. 10 x M8 bolts 100mm L.
4 x M8 bolts 80mm L. 4 x M10 washers. 10 x M8 Long nuts (24mm L)
16 x Abec 7 Carbon steel Skateboard ball bearings(M8 bolts fit inside)
22 x M8 Nyloc nuts. 8 x M8 standard nuts. 8 x 110mm Torx head screws.
4 x 40mm L x 25mm W x 3mm Thick steel used for brackets
1 x 123mm L x 25mm W x 3mm Thick "" ""
4 x 61mm L x 25mm W x 3mm Thick "" "". 26 x 45mm Timber screws
4 x M5-10mm L Round head hex socket bolts.
The clamps are not included in this list only the nuts and bolts used for the 2 end clamps. The Clamps could be made of metal or something else other than plywood. The end clamps are 45mm H x 130mm L.
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