When using a sled to cut box joints on a table saw, accumulative error can arise from slight misalignments and inaccuracies in the setup. Each successive cut may introduce minor deviations, which can accumulate, leading to poorly fitting joints. Factors such as an imperfectly calibrated sled, slight variations in the spacing between cuts, and even the consistency of the workpiece placement can contribute to this issue. Regularly checking and adjusting the sled’s calibration, ensuring precise initial setup, and maintaining consistent pressure and positioning during cuts are essential steps to minimize these errors and achieve accurate, well-fitting box joints.
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