Mechanical disassembly method is a method of using mechanical equipment to assist disassembly of scrapped vehicles. Its basic principle is to use high-pressure water flow and mechanical force to destroy the structure of the vehicle, so as to achieve the purpose of disassembly. In general, the method mainly includes the following steps:
1. Use high-pressure water to wash and soak the car to remove the paint, soil and other debris on the surface of the car body, and carry out preliminary softening treatment on the surface of the car body.
2. The use of special robotic arms to separate the various parts of the car, commonly used robotic arms include hydraulic and pneumatic two. Among them, the hydraulic mechanical arm is mainly used to separate the body surface covering parts, doors, roof and other large parts, while the pneumatic mechanical arm is mainly used to separate smaller parts, such as the instrument panel in the car, seats and so on.
3. The use of mechanical vibration method will be separated parts for secondary treatment to remove impurities and harmful substances. For example, the disassembled body surface covering is placed in the shaker to remove impurities such as glass fiber and rubber.
Operation process
The operation process of mechanical disassembly mainly includes the following steps:
1. Place the scrapped car on the dismantling platform and carry out necessary fixing and support to avoid overturning or deformation during the dismantling process.
2. Use high-pressure water to soak and wash the car to remove paint, soil and other debris on the surface of the car body. At the same time, the surface of the car body is softened to facilitate the subsequent disassembly operation.
3. The robot arm is used to disassemble the car, including separating larger parts such as the surface covering parts of the car body, doors, roof, and smaller parts such as the instrument panel and seats in the car.
4. The separated parts are treated twice to remove impurities and harmful substances. For example, the disassembled body surface covering is placed in the shaker to remove impurities such as glass fiber and rubber. At the same time, the separated parts are classified to facilitate subsequent reuse and treatment.
5. Treat and dispose of the disassembled waste, such as compressing, incineration or landfill, to reduce the impact on the environment.
As a new type of scrapped vehicle dismantling technology, mechanical dismantling has the following advantages:
1. High degree of automation: mechanical disassembly method uses mechanical equipment to assist disassembly of scrapped vehicles, which has a high degree of automation and can greatly reduce manual operation costs and error rates !
2. High resource utilization rate: mechanical disassembly method can completely separate and process each part of the car, which can maximize the reuse and recycling of resources.
3. Small environmental pollution: mechanical dismantling method adopts high-pressure water flow and mechanical force in the dismantling process, avoiding the environmental pollution problems caused by traditional incineration, landfill and other treatment methods.
4. Fast processing speed: mechanical dismantling method can quickly and efficiently complete the dismantling and processing of automobiles, which can greatly improve the processing efficiency of scrapped automobiles.
In summary, as a new scrapped vehicle dismantling technology, mechanical dismantling has the advantages of high automation, high resource utilization, low environmental pollution and fast processing speed, and has a wide range of application prospects and market prospects. It is believed that with the increasing number of scrapped vehicles and the deepening of resource utilization in the future, mechanical dismantling will play an increasingly important role in the field of scrapped vehicles !
