As brushes are unavailable, your options are: 1) crimping, 2) soldering or 3) fit in an extra brush piece with no wire. Detail work, but why spend hundreds when .
When most starters quit, they only need a clean-up of water or oil ingression and carbon dust deposits, their brushes and commutators are within specifications.
Video tutorial on how to rebuild a starter yourself at home. This is a great way to save money considering it's only about $10 for replacement parts and a rebuilt .
An introduction to the known issues and common problems with the KTM two stroke starter motors on the 200EXC, 250EXC and 300EXC along with .
