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Project 6-25 visited USG at the Chemelot site. During our interview with Eric Bloemen of USG, we got some in-depht insights in the energy efficiency solution they've implemented: flue gas heat recovery.
USG – Eric Bloemen
USG is the utilities supplier of industrial park Chemelot. USG has an afterburner with a lot of residual heat from flue gases (160 °C with a flow of 240,000 kg / hour). The flue gases of USG still contained a lot of energy and are corrosive in nature. The motivation to implement this technology was to reduce costs as well as to reduce the Carbon Footprint of utilities. But corrosive flue gas from the incinerator seemed like a showstopper for heat recovery. In collaboration with Heatmatrix, a polymer economiser was installed as a by-pass to the existing flue gas duct.
In this case we discuss how the project came about, which barriers stood in the way of realization and how they were overcome. Finally, he gives tips and suggestions to other asset owners.
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► This video is made possible by USG, KicMpi and Heatmatrix
Content:
- USG case
- In-depth interview
- Collaboration with partners
The stories we present at this channel will help you to answer your questions regarding your challenges and opportunities regarding energy reductions.
00:00 Why USG wanted to start with flue gas heat recovery
01:37 The uniqueness of this energy saving project
03:25 Tailor-made project
04:05 The implementation and schematics
07:22 Why down-time was not an option
09:40 Other preconditions
10:52 Advice for other asset owners
12:31 The business case
14:13 How to speed-up implementation
17:08 Opportunities for improvement
19:30 Biggest set-back
21:50 Results so far
24:06 Applicability to others
25:27 Promising technologies
26:59 Lessons learned
28:04 Collaboration: for a tailor-made energy savings solution
#energyefficiency #CO2reduction #IndustrialCO2reduction #knowledgesharing #CO2reductie #IndustrieleCO2reductie #kennisdeling #EnergieEfficientie #co2 #energy #duurzaam #sustainableindustry #industrialenergyefficiency #fluegasheatrecovery #polymereconomiser #heatexchanger #USG #Heatmatrix
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