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Before carrying out the repair please note:
The CP1 fuel pump operates at extremely high pressures, more than high enough to cause serious injury or death. Follow your vehicle manufacturers guidance on depressurize the fuel pump before commencing repair.
The repair needs to be carried out in an ultra clean environment; any contaminates greater than 2 micron (0.0002mm) that enter the pump or pipework can cause irreparable damage to the injector system. Customers have noted success in the past carrying out the repair submersed in pure and filtered diesel using latex gloves to handle the components, with the pump being thoroughly flushed through with clean diesel before being refitted to the vehicle. It is the customer’s responsibility to ensure a sufficiently clean environment for this repair.
The Problem
It is common for the seals within the fuel pump to fail causing fuel leaks.
It is a common fault for the seals, gaskets and orings to deteriorate within the CP1 fuel pump leading to leaks around the pump. These pumps operate at extremely high pressures so even the smallest deterioration in a seal can lead to substantial fuel leaks and associated vehicle faults. Our kit includes replacement seals - those which commonly fail. Enabling you to repair the fuel pump you have without the vast cost of a new / refurbished unit.
Symptoms of the fault
Fuel leaking from the fuel pump, commonly from the heads of the pump, poor vehicle running or vehicle failing to start.
Vehicles affected and compatibility
0 445 010 002 Alfa Romeo / Fiat
0 445 010 003 Alfa Romeo / Fiat
0 445 010 006 Alfa Romeo/ Fiat
0 445 010 007 Alfa Romeo/ Fiat
0 445 010 071 Alfa Romeo/ Fiat/ Lancia
0 445 010 072 Alfa Romeo/ Lancia
0 445 010 009 BMW
0 445 010 010 Citroen/ Peugeot/ Suzuki
0 445 010 021 Citroen/ Fiat/ Peugeot
0 445 010 046 Citroen/ Fiat/ Peugeot
0 445 010 132 Citroen/ Peugeot
0 445 010 162 Citroen/ Peugeot/ Suzuki
0 445 010 163 Citroen/ Fiat/ Peugeot
0 445 010 164 Citroen/ Peugeot
0 445 010 283 Citroen/Peugeot
0 445 020 002 Citroen/Fiat/Iveco/Peugeot/Renault
0 445 020 006 Fiat/Iveco
0 445 010 080 Fiat/ Ford/ Lancia
0 445 010 069 Ford
0 445 010 079 Hyundai
0 445 010 049 Hyundai
0 445 010 050 Hyundai
0 445 010 280 Hyundai
0 445 010 281 Hyundai
0 445 020 040 Iveco
0 445 010 038 Kia/Hyundai
0 445 010 011 Landrover/ MG/ Rover
0 445 010 008 Mercedes
0 445 010 005 Mercedes
0 445 010 013 Mercedes
0 445 010 014 Mercedes
0 445 010 015 Mercedes
0 445 010 019 Mercedes
0 445 010 024 Mercedes
0 445 010 027 Mercedes
0 445 010 030 Mercedes
0 445 010 032 Mercedes
0 445 010 070 Mercedes
0 445 010 268 Mercedes
0 445 010 004 Mercedes
0 445 010 018 Renault
0 445 010 028 Renault
0 445 010 037 Renault
0 445 010 025 Smart
0 445 010 092 Suzuki/ Vauxhall
0 445 010 138 Suzuki/ Vauxhall
0 445 010 203 Vauxhall
Our solution
Replacement seals for the CP1 fuel pump
Our repair kit includes replacement seals for those that commonly fail within the CP1 fuel pump causing fuel leaks. Our unique kit includes both type of head seals for these pumps both the circular and shaped seal. Our kit allows you to replace just the seals /gaskets / O-rings which fail without the need to replace the complete pump at vast expense. Our kit includes the seals that commonly fail including the head seals, conical seals, fuel galley seals and drive shaft seals. Designed to enable you to repair your current unit at the fraction of the price of a new or reconditioned unit.
You will receive
3x Head seal (round)
3x Head seal (shaped)
3x Conical seal
6x Fuel galley nylon rings
6x Fuel galley O-ring seals
2x Drive shaft orings
3x Small head seals
