Bolt in hydraulic hand brake development in my '24 Tesla Model 3 is particularly challenging because there’s no tranny tunnel where we normally amount our base structure handle and master cylinder. To handle this unique situation where we could only mount to the FRP center console we used 3D scanning CAD modeling laser cut and press brake bent steel plate with welded hardware. Check out the complete process in this 13th build episode, including console removal and install.
Skip ahead using the chapters, OR follow every detail in the CC / transcript.
0:00 Take the center console out
2:58 3D scanning for CAD design
5:06 CAD model
5:12 Prototype hand brake base
6:36 Quality control check 3D scan
6:49 Console is back in the car for
7:26 Hand brake position test
7:56 Ergonomics, seat settings
8:20 Grip height is adjustable
8:29 Importance of hand brake
8:49 Chose white, Out of 11 colors
9:07 Extra scan to clear fittings
9:24 Reason handbrake in an EV
10:17 Console underside prep
10:25 Mark & drill mounting holes
11:28 Hole tolerance
11:47 Base plate install
12:04 Hardware install
13:41 AC tube goes back in
14:01 Is it possible to save time?
14:52 Bolt on handbrake assembly
15:09 Stay tuned for lines & fittings!
Tesla model 3 aftermarket upgrades covered in this build series so far are hand brake, solid drive unit and subframe mounts, as well as a rear limited slip differential install.
Stay tuned because up next is the hydraulic lines and fittings set with brake bleed as well as the true-coilover suspension install & all rear rubber suspension joints will be replaced with spherical bearings.
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Model 3 Hydraulic hand brake development and install
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