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DeWALT recently introduced a new worm drive circular saw, the DWS535 Heavy-Duty 7-1/4″ Worm Drive Circular Saw. Carpenters from the coast to coast have used worm drive circular saws for framing, stair and roof rafter construction.
DeWALT's development team had these needs in mind when they spent countless hours on job sites speaking to contractor professionals in order to improve the worm drive saw.
The DWS535 resulted from these efforts and is based on a design enhancement which was driven by the end-user. This means that the DWS535 was built to address old problems and to better endure the harsh environment of a job site.
This understanding of primary end users has allowed DeWALT to design and apply some world-class engineering by correct design problems on a tool that carpenters have relied on for years.
FIRST IMPRESSION: DeWALT DWS535
DeWALT recently sent us their all new DWS535 Worm Drive Circular Saw to review.
There were several things I immediately noticed about the DeWALT DWS535.
1. Weight and balance:
Feel, weight, and how it is distributed in relation to the handle, has everything to do with how these saws feel in your hand and how your hand feels at the end of the day! The DWS535 has a nice ergonomic grip and comfortable grip to trigger distance. The saw is well balanced and is comfortable to use.
2. Saw hook:
This sturdy, convenient rafter hook is designed to slip over regular and modern engineered framing material up to 2 ½" wide. The hook also folds against the body for convenient out of the way storage.
3. Cord connection:
DeWALT designed the DWS535r cord with a TOUGHCORD™ Cord Protection System that provides 4 times better cord jerk protection. Let's face it every carpenter I know raises and lowers their saw by the cord when on staging or a ladder.
Instead of covering just heir butt in the manual and stating "AVOID pulling on cord" DeWalt recognized that this is a weak link in tools and beefed uyp this connection to make a better, tougher saw.
4. Bevel / Depth Of Cut Adjustment:
The DWS535 has a bevel capacity of 53 degrees. This feature makes cutting bevels for
Hip and valley seat rafter seat cuts much easier.
The bevel and depth of cut adjustment levers are over sized and work well, which makes adjustments easier, especially when wearing gloves
Both the bevel and depth of cut adjustment bars have been beefed up help prevent job site damage. These two locations are notorious for bending when dropped on the job site.
5. Spindle lock:
The spindle lock is conveniently located on top of the saw. Other worm drive models have the spindle lock in front of the saw and in the gear box which inevitably leaks and makes a mess of the saw.
TESTING THE DWS535 Worm Drive Saw:
I used this saw in the shop and out at the job site. The DWS535 has plenty of torque and power for cutting through materials including engineered lumber products. This saw cuts great and has tons of power.
The DWS535 performed well when bevel cutting. On many saws I've used the blade guard gets hung up on the materials your cutting instead of rolling up and over the materials. The DWS535 blade guard did not hang up at all.
OVERALL IMPRESSION:
We've been using the saw for several weeks and I have not found anything negative about this saw.
This saw was built to last and I recommend it to professionals and any homeowner who is looking for a well designed and quality worm drive saw.
WARRANTY INFORMATION:
With their three-year limited warranty, DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, can be found here or call 1-800-4-DEWALT (1-800-433-9258).
• 3 Year Limited Warranty
• 1 Year Free Service Contract
• 90 Day Money Back Guarantee
WHERE TO BUY:
The DWS535 can be purchased at many local tool supply stores or online for approximately $160.00
