The Yamaha YZ250 has been around a long time and its a favorite for many racers and just regular riders.
2005 YZ250 Rebuild —
High lights—-
Bike was bought as a rolling chassis but the motor was in pieces and we knew the cylinder was in need of serious repair so Millennium helped get the cylinder back to new.
Once the cases were split we discovered that one was cracked internally and had to be replaced.
We got TMR to modify the Cylinder and Head.
Replaced the bearings and seals on the machine with Pivot Works kits.
For the cables we went with All Balls and for the brakes they offer full rebuild kits and that combined with the
Cerakote from Faster USA our brakes with the Tusk lines look full factory.
We wanted updated suspension so we went with 2011 YZ450 forks found for a great deal on CL
The frame was able to be buffed off and cleaned up.
The swing arm was so beat up that it was easier to just have our local Metal Polishing company buff away the scratches. When the polish goes away we just Scotch Bright the aluminum.
Carburetor Jetting —
N3EW Needle #3 middle
50 Pilot
178 Main
Slide #7
Wrench Rabbit
www.wrenchrabbit.com
Hot Rods Top end Bearings
Vertex Piston
TMR
www.tommorganracing1.com
Cylinder porting & Head Mod
FMF Racing
www.fmfracing.com
Factory Fatty exhaust
Shorty Silencer
Millennium Tech
www.mt-llc.com
Strip, re-pair damage and re-plate to stock size
Cometic Gasket
www.cometic.com
Top-End gaskets
Supersprox
www.supersproxusa.com
Front & Rear Sprocket
MX Chain
Pivot Works
www.pivotworks.com
Steering stem bearing kit
Linkage rebuild kit
Swing arm Bearings
Dunlop Tire
www.dunlopmotorcycle.com
MX33 front
MX33 Rear
All Balls
www.allballsracing.com
Carb Rebuild kit
Throttle Cable
Clutch Cable
Front & Rear caliper & master Cyl brake rebuilds & Brake pins
Faster USA
www.fasterusa.com
Cerakote of the brake master cylinders and calipers
Hinson Clutch Components
www.hinsonracing.com
Full Clutch kit - Basket, Inner hub, Pressure plate and Fibers, steels and springs clutch kit and cover
Uni Filter
www.unifilter.com
Two-stage Air Filter
MotoTassinari
www.mototassinari.com
V-Force Reed Cage
Polisport
www.polisport.com
Plastic set in updated more modern look.
Race Tech
www.racetech.com
Suspension Re-Valve and set up
Moto Seat
www.motoseat.com
Custom Seat Cover
Works Connection
www.worksconnection.com
Front and rear brake cap
Rotating bar mount front brake
Hour Meter and Mount
Stand Clutch Perch assy
Front Brake Lever
Engine oil fill cap
DeCal Works
www.decalmx.com
Semi-Custom Graphics kit
Pre printed number plates backgrounds
Fuel Star
www.fuel-star.com
Fuel Valve Assy
Scar
www.scar-racing.com Titanium Footpegs
Klotz Synthetic Lubricants
www.klotzlube.com
R-50 Two-Stroke Pre-Mix
Motion Pro
www.motionpro.com
Grip Glue
Throttle Tube
Renthal
www.renthal.com
604 Fat Bars
Tacky Grips
Bolt Motorcycle Hardware
www.boltmotorcyclehardware.com
Hardware kit
Applied Racing
www.AppliedRace.com
Custom Triple Clamp to fit new forks and fender/number plate
ICW
www.icwbikestands.com
Radiator straightening and bracing
Fasst Co
www.fasstco.com
Rear Brake Return Spring
Rear Brake Clevis
TM Designs
www.tmdesignworks.com
Rear Chain Guide
Chain/Swing slider
Tusk
www.tuskoffroad.com
Front brake line
Rear brake line
Front & Rear Rotors
Front & Rear brake pads
Full Wheel set
VP Fuel
www.vpracingfuels.com
C-12 Fuel
Acerbis
www.acerbisusa.com
Skid Plate
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Jay Clark/Dirt Bike TV has been around the Dirt Bike industry for thirty years and is always looking to learn and help others do so as well. Give a follow or drop an email if you have any questions or comments. Thanks for watching!
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