Students from ETH Zurich have pioneered a method of casting complex, one-off architectural structures from metal in a 3D-printed mould.

Deep Facade, a six-metre-high aluminium structure with ribbons of metal looped in an organic fashion that recalls the folds of the brain's cerebral cortex, is the first metal facade cast in a 3D-printed mould.

The facade was created by students of the Digital Fabrication course working with senior ETH Zurich researcher Mania Aghaei Meibodi, whose research explores how 3D printing can be used to create bespoke metal building elements.

Deep Facade follows on from another innovative work created by last year's students – the Digital Metal Pavilion, which Aghaei Meibodi says was the first metal architectural structure of any kind to make use of a 3D-printed mould.

The use of 3D printing in this way is significant as it provides a quicker, more cost-effective way to manufacture complex forms for custom architecture.

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