Related Product: [ Ссылка ]

Related Product: [ Ссылка ]

System 1:
Orion Pulse 250s - Pulse arc and resistance welder

System 2:
CD1000DPM2 - 1000ws capacitive discharge resistance welder
PGHP - Finger trigger single probe hand piece with large alligator clip and wheel electrode attachment
1awg weld cables

Orion 250s Welds:
The 0.030" name plate is edge welded using the Orion 250s set at 90ws energy with "Sloped Agitation" enabled (increases penetration and smoothing). A sharpened 1mm tungsten electrode is used in the hand-held stylus and the argon shielding gas regulator is set to 10psi for good coverage. Note the angle of approach. The electrode is "aimed" primarily at the thicker piece of metal. The Orion can be triggered automatically upon contacting the electrode with the grounded work-piece, or manually using a foot pedal once the correct position has been attained.

The 0.024" plates are welded through the provided holes at 100ws energy with sloped agitation enabled. Usually one weld is sufficient but sometimes a second weld is required to completely fill in the hole. It is important to minimize any gap between the surface of the casing and the surface of the nameplate for best results. The electrode is aimed at the edge of the hole. The more perpendicular the stylus can be held to the surface, the rounder the resulting weld spot will be.

CD1000DP Welds:
Because of the thickness of the nameplates, the CD600DP did not have sufficient energy to create strong bonds. The CD1000DP was chosen instead due to the larger amounts of available energy. We used a PGHP hand piece with 1awg cables in order to ensure sufficient pressure for the energies being used. The tapered electrode has a 1/8" tip diameter. A grounding alligator clamp is attached to the steel casing. Once the electrode is positioned and pressure is applied, a button on the hand piece is pressed to trigger the welder.

The CD1000DP is set to 800ws total energy with Pulse 1 off and Pulse 2 at 800ws energy to attach the .024" nameplates. Resulting welds are strong. The more perpendicular the hand-piece is to the plate surface, the more uniform the shape of the weld will be.

The .030" nameplate is welded with the CD1000DP set with Pulse 1 off, Pulse 2 at 1000ws, and Total Energy at 1000ws. Spot size can be altered slightly by changing the diameter of the tip. Operators will need to become familiar with the amount of pressure to apply by hand. Too much pressure can minimize the heat and cause weaker welds, but too little pressure can cause arcing and electrode sticking.

Summary:
Either system is capable of attaching both thicknesses of nameplates effectively. The Resistance welds are quick and easy to perform with little practice. The pulse arc welds are smoother and also quick to perform.

Let us know if you have any questions.
Call or Text: +1-801-658-0015
Email: sales@SunstoneWelders.com
Website: [ Ссылка ]

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