Things are really starting to come together on our TotalBoat Sport Dory build. In this weeks episode Lou will be gluing the frames into the first layer of bottom. The frames are made of UHMW plastic which despite its tremendous strength is still quite flexible. In order to set things up properly Lou needs to first tape off the frame slots in the mold with packaging tape. This will make sure the epoxy won't glue the mold and bottom together.
The next step is put a frame in each slot and cut it off flush at the top of the mold. This gives each frame the proper angle at the top, or bottom of the boat as it were, where the frames set into the bottom. With our slots and frames ready its time to mix up some TotalBoat 5:1 Epoxy and set our bottom and frames in place. We took the time to poke some small holes in both the slots in the bottom and the frames where they touch, this will help to create a mechanical connection between the two pieces as well. Lastly we have added some additional stringers on the outside to help train the plastic frames in place as they dry. With our frames glued up and in position, the next step for us is to glue our garboard planks onto the boats. Stay tuned for more Tips next week!
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