Hello Youtubers!

This video is the first part of a three part video series. It is best to watch the first video to have a better understanding on the techniques discuss rather than skipping parts as most information are given in the first part of the video.

The armature used here is already broken, it is only used for education purposes. The wire number is 26, it is specifically large in diameter for this armature so as to clearly see the wires. The number of turns is also just for an example.

The techniques shown here will help in rewinding broken armatures.
The techniques includes:
1. Single Wire Set Single Side
It is a technique in rewinding using one set of wire and a continuous connection on the commutator segments. The advantage of this is it is very simple and easy to do, the connection on the segments are strong for it only has 1 break in it. The downside is that the spin of the armature is imbalance due to a biased of wires on one side.

2. Single Wire Set Dual Sides
The technique I use in making rewinding tutorials my personal favourite. It uses a single set of wire but changing sides of the commutator and slots occasionally. The advantage of this is that it creates a balance spin and a fair amount of broken connections. The downside is that it may be confusing on the connections because of the occasional changes in sides and may lead to wrong connections.

3. Dual Sides No Commutator
This technique involves removing the commutator from the armature and later re-attaching it when the armature slots are filled with windings and then connecting the lose ends of the wires to its proper commutator segments. The Advantage of this is that it is very fast in filling out a slot with lots of turns very quickly, it is also very balance in spin. The downside of this is that every commutator connection is broken, so reinforcing the connection i.e. epoxy is a must to secure it. And connecting the lose ends can be a tremendously hard process.

4. Dual Wire Set Dual Side
This technique is a variation of the second technique Single Wire Set Dual Side. It uses two wire set instead of one, two sides of the armature slots and commutator segments are used at the same time. The advantage of this is a very balance spin and a fairly strong connections as only the starting and the end connection is broken. The downside of this is the hassle of managing two set of wires.

Of course there are other techniques out there, if you do have one please comment it down.

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