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In fast-paced and high-traffic warehouse environments, vehicle movement tracking with computer vision is a game-changer in asset management on the warehouse floor. Computer vision-based heatmap analysis can help evaluate workflow patterns inside a facility by analyzing the frequency and duration of movement in different areas by both people and vehicles, helping managers identify bottlenecks and other inefficiencies such as overutilized and underutilized areas. This information can be used to place equipment in the best locations and increase the efficiency of operations.
Computer Vision and AI algorithms can help monitor and analyze movements of people and vehicles, including autonomous robotic devices, forklifts, and trucks. A computer vision system can detect speeding, movement in the wrong direction, parking in the wrong place, and identify real-time noncompliance, such as workers not using walkways, and issue safety alerts for immediate action to minimize risk and reduce unsafe behavior.
Computer Vision technology can help to consistently and accurately monitor logistics assets and alert maintenance teams to intervene before any issue arises. By analyzing data from various types of equipment, it can also predict when critical assets will require maintenance, allowing managers to schedule repairs and upkeep to prolong asset life and prevent failure.
Computer Vision systems that adopt barcode scanning and optical character recognition (OCR) capture can replace time-consuming manual barcode scanner and data input. Multi-target tracking systems using the ‘handshake method’ helps estimate and trace an asset’s path throughout the warehouse – a backend algorithm analyzes visual input as an asset leaves one camera’s field of view and reappears in the view of another. Assets can be georeferenced on a virtual map and warehouse operators can locate assets with accuracy to within an inch.
In addition, AI-driven shipment dimensioning enables capacities to be calculated for storage, handling, load utilization planning, and transportation of goods, as well as for shipment billing. Dimensioning also helps to optimize the master data on which each warehouse management system (WMS) operates. The time it takes to achieve accurate dimensioning is critical – in a facility that processes millions of various sized packages a day, most traveling at fast speeds on a conveyor belt, even a momentary delay in correctly understanding their sizes can significantly stall progress. Accurate shipment dimensioning also enables optimal packaging planning and better use of materials.
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