Dodge Challenger Production 🇺🇸 USA Car Factory Plant. The production process of the Dodge Challenger at the Stellantis Brampton Assembly Plant, located in Ontario, Canada, begins with transporting sheet metal rolls to the stamping presses. The presses shape these sheets into body panels, creating components such as doors, hoods, and roofs. The formed body panels are then welded together by automated robots, assembling the vehicle's frame.

The assembled frame undergoes a rigorous quality check using ZEISS measuring machines to verify tolerances. Next, robots apply sealant along the joints to prevent corrosion and improve the structure's durability. The body is then prepared for painting, going through cleaning and primer application. Painting robots uniformly apply the color layer, ensuring complete coverage, followed by a clear coat layer for gloss and paint protection.

After painting, the painted body is subjected to a further quality inspection to ensure there are no imperfections. Next, the front headlights are installed, wiring harnesses are connected, and functionality is tested. The doors are mounted and precisely aligned, with all wiring connected and tested. The powerful 6.2-liter HEMI V8 engine is assembled and connected to the transmission and the vehicle's frame.

The assembly process is completed with the installation of interiors, seats, and other final accessories. The finished vehicle undergoes a rigorous road test to verify performance and safety. After the road test, the vehicle receives a final cleaning and detailing for inspection.

Finally, the completed Dodge Challenger is prepared for shipment, loaded onto transport vehicles, and sent to dealerships, ready to be delivered to customers. This meticulous production process ensures that every Dodge Challenger is built with high quality, reliability, and attention to detail, meeting industry standards.

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