The process of winding coils for an oversized transformer involves precise and meticulous work. First, the base material, typically copper or aluminum wire, is prepared and carefully tensioned. Using specialized winding machines, the wire is wound layer by layer around the transformer’s core or coil former, ensuring uniform spacing and alignment. Insulation materials are added between layers to prevent short circuits and ensure safety. Throughout the process, workers monitor the tension and alignment to maintain accuracy. Once the winding is complete, the coils are secured, tested, and prepared for the next assembly stage.

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