Fastening regimes with multiple screws are susceptible to fastening failures such as cross-threading, cam-outs, stripped screws, omissions, and unfinished rundowns. A screw-counting process is an error-prevention technique that allows an engineer to detect and eliminate costly screw-fastening errors during the assembly process.
Monitoring the fastening process allows production managers to correct fastening errors rather than waiting until the product reaches the quality inspection stage. Discovering a mistake in the later stages of the assembly line, the more it costs in rework time and expenses. This error-prevention solution improves productivity and reduces the scrap rate.
Learn how to implement a screw counting process that allows you to verify that all fasteners were installed and tightened to the correct torque specification.
What You Will Learn:
• How to detect cross-threading, cam-outs, missing screws, unfinished rundowns
• Tactics to enable continuous monitoring of the fastening process
• How to verify the fasteners are installed correctly
• Ways to integrate with a machine & PLC interface for line control
• Best practices to increase efficiency and reduce or eliminate rework and warranty costs
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