Basic Configuration:
1. Automatic feeder: sheet-fed, Shaftless servo motor feeder, 8 suction nozzles achieve high speed and high precision, to ensure that paper is continuously fed into the machine. Non-stop feeder, Standard configuration with pre-stack unit. Suction device guarantees stability and smooth of paper sending.
2. Powder remove calender: heating roller with scraper effectively clean the powder and dust in the surface of paper. Improve the brightness after laminating.
3. Water based glue coating unit: roller coat, Coating glue on the sheets.
4. IR dryer: Using infrared lamp heating, high efficiency and energy saving hot air circulation drying channel.
5. Lamination main unit: Multi purpose for water based film laminating and thermal film laminating/ window film laminating , Glue Coating and drying cylinder, lamination heating pressing cylinder: The machine equipped with separate circulating temperature controller beside the laminator, advanced heater. fast heating. energy saving. environmental protection. Main pressure steel roller is heated by heat transfer oil out of the machine. So the temperature in heating pressing roller is uniform and accurate. 800mm diameter heat transfer oil heating drying roller, 380mm diameter heat transfer oil heating main pressing steel roller, It applies for rewinding waste film.
6. Sheet cutting: the machine is equipped with an anti-curl device, which ensures that paper remains flat and smooth during the lamination process. Use Disc flycutter to cut film, it is suitable for BOPP film, after that the sheets will be separated by shearing device, all the processes make your products perfectly.
7. Automatic Stacker: Non-stop delivery switching device, during high speed running can turn on superposed mode matched with wave pressed device make delivery smoothly. Optional : non-stop Automatic stacker board insertion function, It can change the pallet without stopping the machine, improve production efficiency.
8. Advantage of equipment: It is suitable for water-based glue, oil-based glue, nonglue film and thermal film laminating. Control showed in human-computer interface. a user-friendly interface system with a colour touch-screen simplifies the operation process. the operator can easily and automatically control paper size, overlapping and machine speeds. The whole machine is highly automated.
9. Paper receiving unit equipped with sheets blocking detection and actuator.
Technical details:
Laminating speed/common laminating speed: max.100m/min, or
11000sheets/h.
working speed for common laminating: 20-
100m/min
working speed for window laminating: 30-40m/min
Paper thickness 105-500 g/m2
Suitable film thickness 0.01-0.02mm
Feeder Piling height 1300mm (Optional: 1500mm)
Stacker piling height 1300mm (Optional : 1500mm)
Installed Total power 86kW+27kW (380V AC3f 50Hz)
Normal working power 43kW+27kW
Overall dimension L16457 × W 2900 × H 3070 mm
Notes: Below 105 grams of paper, sheets delivery speed needs to be reduced to about
30m/min.
Laminating speed:As the paper thickness, variety, and glue quality
Key parts configuration:
Micro relay: Moeller
Contactor: Siemens
Knob, Button: Moeller
Encoder: panhoff
Vacuum pump: Becker
Sensor: Panasonic / Baumer
Bearing: NSK/UBC
Chain: CHOHO
Solenoid Valve: SMC
Frequency converter: Inovance
Feeder servo motor: Inovance
Servo driver: Inovance
PLC: Delta
Touch screen: Delta
Feeder/ Stacker Brake motor: WANSHSIN
Main Motor: WANSHSIN
Pneumatic components: AirTAC
Conveyor belt: Habasit
