In the world of cutting-edge technology, ISCAR unveils their latest innovation - the HELI2000 Jet Line. This new line of jet high pressure coolant milling tools revolutionizes the metalworking industry with its remarkable features and capabilities.

The HELI2000 Jet Line boasts a longer tool life, allowing machinists to rely on these tools for extended periods without the need for frequent replacements.

One of the standout features of the HELI2000 Jet Line is its higher metal removal rates. It can efficiently remove more material in a shorter amount of time, increasing productivity and allowing machinists to complete their tasks faster.

Another improvement is the larger radial engagement (ae), which enables the tool to cut more aggressively, resulting in increased efficiency and faster machining speeds. This is especially useful for rough shouldering and slotting applications.

The tool coolant design is also given a significant upgrade. By utilizing Computerized Fluid Dynamics (CFD) software, ISCAR engineers maximize the flow rate of the coolant while minimizing pressure drop. This results in pinpointed coolant flow directed to each cutting edge, reducing the temperature on the cutting zone, and increasing tool life.

The HELI2000 Jet Line comes in both metric and imperial sizes to cater to a wide range of machining needs. The metric size range includes a shell mill configuration with 40mm and 16mm arbor mounting holes, as well as a
Multi-Master configuration in diameters of 25mm and 32mm for 15mm inserts. Meanwhile, the imperial size range offers a shell mill configuration in diameters of 1.25”, 1.50”, 2.00”, 2.50”, and 3.00”, along with a Multi-Master configuration in diameters of .62”, .75”, 1.00”, and 1.25”, and a Flex-Fit configuration in diameters of 1.25".

The versatility of the HELI2000 Jet Line is further highlighted by its ability to perform ramp down operations, including the use of helical interpolation. This allows machinists to achieve improved surface finishes and expand their capabilities in various milling applications.

The benefits of using the HELI2000 Jet Line are numerous. Not only does it increase tool life by reducing temperature on the cutting zone, but it also improves productivity by enabling higher cutting parameters. The control over chip formation minimizes chip entanglement and reduces the risk of machine stops, while the better surface finish enhances the overall quality of the machined parts.

The constant coolant flow provided by the HELI2000 Jet Line not only increases tool life but also makes it less susceptible to thermal cracks. This makes the cutters excellent choices for milling titanium and high-temperature super alloys (HTSA). Additionally, they are also suitable for machining stainless steel and steel with air or minimum quantity lubrication (MQL) coolant.

With the introduction of the HELI2000 Jet Line, ISCAR pushes the boundaries of milling technology. Machinists around the world eagerly embrace this new line of tools, benefiting from increased productivity, improved tool life, and enhanced machining capabilities. ISCAR proves once again to be a leader in the metalworking industry, setting new standards for efficiency and performance.

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