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System:
CD200DP - 200ws dual pulse industrial CD resistance welder
WH1125A - Opposed air actuated weld head
1/8" copper upper electrode (tapered to 1/16")and 1/8" copper lower electrode (flat tip)
High force springs
1awg weld cables

The WH1125A is configured with 1/8" copper electrodes. The upper electrode is tapered down to 1/16" and the lower electrode has a flat tip . The spring force on the weld head is set to 10lbs. The diameter of the filter opening is such that it can be placed over the lower electrode holder without any issues but we did use a shorter than average lower electrode.

We welded the edges of the stainless steel mesh using the CD200DP set at 5ws total energy with pulse 1 turned off and pulse 2 set at 5ws. These settings deliver acceptable results and hold the flap down securely. The spot size can be increased by increasing the diameter of the upper electrode tip and raising the energy level slightly to accommodate for the change in geometry.

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Email: sales@SunstoneWelders.com
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