How to operate semi auto vacuum capping machine
1.1 Working principles and functions：
This machine is consisted of machine frame, upper mould down mould, rotary position system, capping structure, vacuum system, electric and pressure control system. Working as: put the glass with caps into the down mould, then put the down mould down to the center of the capping head by hand. Then the machine will be automatically capping with vacuum.
This machine has below functions as：
1.1.1 when you put the down mould to the center of the capping head, the machine will automatically capping with vacuum；
1.1.2 The lowest vacuum set function: if the machine can not reach the vacuum degree as set before, the machine will not working for the next procedure；
1.1.3 capping torque function： The capping head is moved by air cylinder, and can be adjusted by pressure；
1.2 Main structure and components：
1.2.1 Vacuum pump and vacuum tank：Vacuum pump and vacuum tank is used to achieve vacuum function, the vaccum pump should be with vacuum oil, half of vacuum oil inside is ok. Not allowed to use the machine if there is no more vacuum oil inside.
The capping head is moved by cylinder to lift and down, when the capping head is down to capping and reach the vacuum degree as set before, the capping head will move to the next procedure. The capping torque can be adjusted by capping pressure button on the control panel(As you can see in the control panel)
The red rubber inside the capping head is the easy wear part, need to check and change often. When capping, the capping head must put tight to the caps, you can put something inside the down mould to achieve different heights. But the height can not be too much, or if it is too height, you can not achieve vacuum function, but if it is not enough height, it can not be capped. Usually the distance for the caps and top of the down mould is 16mm-19mm
2. Main technical parameter
2.1 Dimensions：600（L）×600（W）×1350（H）
2.2 Weight：about110 ㎏
2.3 Power supply：AC220V　50～60Hz
2.4 Power：≦150W(without vacuum pump)
2.5 Air pressure：0.5～0.8 MPa
2.6 Air consumption：≤0.2m3/min
2.7 Speed： about25 bottles／min
2.8 Capping diameter：customized
2.9 Bottle sizes： customized
3. Installation
3.1 The machine must be in a clean and safe place
3.2 Be sure the emergency stop is available（picture 7）
3.3 Supply with power to check
3.4 Connect the machine with gas pipeline to the oil and water separator , adjust air pressure to 0.6Mpa
4. Control panel operation
The control panel consist of capping pressure table, capping pressure adjustment, counter, power switch, vacuum adjustment and emergency stop.
4.1 The capping pressure adjustment can be used to adjust the capping torque, when it is clockwise, the pressure increased, the capping torque is stronger, when it is counterclockwise, the pressure decreased, the capping torque is smaller.
4.2 Emergency stop, when something emergency happen, push the emergency stop switch, then the machine will be in safe situation
4.3 The counter is to count how many glasses you have produced, if you put the reset button, the counter will be count as zero.
4.4 If need to adjust the vacuum degree, push the “M” in the vacuum adjusted table, and it will display”St1”, push “︽”“︾” to adjust.
5. Oil and water separator and pressure and adjustment
Oil and water separator is consist of hand control valve, pressure adjust, air pressure table, oil adjust, air filter and lubricator
Hand control valve is to turn on and off the whole air supply of the machine
Pressure adjust is to supply the pressure to the machine, when it is clockwise, pressure increased, when it is counterclockwise, pressure decreased.
Air pressure table is to display the machine working pressure
Oil adjust is to supply oil to the machine, when it is clockwise, the oil decreased, when it is counterclockwise, the oil increased
Air filter is to remove the water of the compress air, when the pressure of the oil and water separator is zero, the air filter will be remove the water automatically.
Lubricator is to supply oil for the machine, first need to shut off the air supply, and put some oil into the lubricator, about 2-3 months per time.
Our Factory since 1992 has been manufacturing the cosmetic&food making and packaging machinery.In these field we have the experience rich enough to solve the questions encountered by our customers from both home and abroad.
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SHENZHEN PENGLAI INDUSTRIAL CORPORATION LIMITED
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