Twin Sheet Thermoforming vs. Rotational Molding
Twin Sheet Thermoforming is a process involving Vacuum Forming two plastic sheets simultaneously by utilizing opposing female molds, and bonding the two halves together while they are still hot. The result is a hollow finished piece which looks very similar to a blow molded product, but with several cost and manufacturing advantages.
Twin sheet thermoforming is faster than rotational molding; however, tooling for twin sheet forming tends to be more expensive. Both processes promote part quality, but thermoforming supports more material options and tighter tolerances with sharp detail. As an experienced heavy-gauge thermoformer and custom rotomolder, Gregstrom can recommend the right molding or forming technique for your plastic parts.
Advantages of Twin Sheet Forming
Twin sheet parts from Gregstrom are more than just strong, hollow, detailed and lightweight. The parts we form can be made of dissimilar materials. For example, the plastic door to a medical device can use a thicker sheet on the outside for stability and a thinner sheet on the inside for rigidity. We can also create twin sheet parts made from plastic sheets with different thicknesses or colors.
Twin Sheet Thermoforming for Plastics
Gregstrom uses twin sheet forming services to produce structural components for hollow-formed products such as business equipment panels and the medical instrument housings shown in our portfolio. Ask about our experience with forming twin sheet parts, and how we can tackle projects with multiple materials, colors or textures.
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