I take you step by step through the installation of a kick starter in an electric start Suzuki DR350SE and show all the parts needed. The parts and procedure are the same on DR250 and DRZ250. There are many kits available to add a kickstarter to a DRZ400 and the installation would be the basically the same but the orientation of the parts are different (and the kits come with a decompression lever that would need to be installed).
Skip ahead to minute 10:25 for the internal installation.
Here is what I paid:
Lever $30 (Used-Ebay)
Shaft $43 (Used-Ebay)
Parts $52 (New-Webike-Japan)
Bolts $4 (New-Tractor Supply)
Total $129
(All prices include shipping and were rounded up to the next dollar)
Here is a list of all the parts needed with part numbers.
It is cheaper if you can get some of the parts used - although the kick start lever is no longer available new.
1. SHAFT
26211-14D03
2. SPRING GUIDE
26221-22A00
3. SPRING
09448-50001
4. KICKSTART RATCHET
26231-14D21
5. SPRING
09440-32002
6. WASHER
09181-17167
7. GUIDE
26232-14500
8. STOPPER
26233-14500
9. BOLT, (2 NEEDED)
07130-0612A
10. OIL SEAL
09283-20044
11. GEAR
26240-14D20
12. WASHER
09181-22139
13. WASHER
09181-22251
14. CIRCLIP
09380-22006
15. KICK STARTER LEVER (NOT AVAILABLE NEW)
26300-14D11
16. COVER, KICK LEVER (NOT NEEDED)
26312-14D00
17. BOLT
09106-08102
30. KICK IDLE GEAR
26261-14D10
31. IDLE GEAR BUSHING
26262-14D00
You can find schematics and part numbers at the Adept Motorsports website here:
You need everything on this page:
[ Ссылка ]
And parts 30 and 31 on this page:
[ Ссылка ]
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